generator maintenance, servicing and installation

---

With an extensive background spanning more than two decades in mechanical and electrical, Lead 2 Power possesses the requisite expertise to efficiently address and complete tasks within a single visit. Our proficiency encompasses a comprehensive understanding of generators across varying capacities, encompassing both portable and standby configurations. This wealth of experience positions us as a reliable and adept partner, ensuring that our clients benefit from streamlined services characterized by precision and effectiveness. At Lead 2 Power, our commitment to excellence is underscored by a seasoned team capable of delivering optimal solutions in the realm of generator maintenance, electrical installation service

generator maintenance

• Inspection and replacement of auxiliary belt(s)
• Evaluation and adjustment of valve clearances
• Assessment and replacement of coolant
• Examination of the condition of hoses, engine harness, and radiator core
• Load testing

• Assessment of nominal voltage and stability under load and no-load conditions
• Verification of the tightness of wiring connections
• Evaluation of the functionality of RCDs (Residual Current Devices) and RCBOs (Residual Current Breaker with Overcurrent Protection)
• Validation of the operation of controllers and shutdown mechanisms

Our operational proficiency enables on-site mechanical and electrical repairs, eliminating the need for costly disconnection and freight fees associated with transporting equipment to a workshop. This strategic approach underscores our commitment to cost-effectiveness and expeditious resolution, ensuring minimal disruption and maximum efficiency for our clients

Our Control systems are meticulously engineered to ensure the dependable and precise control of power plant equipment. Our comprehensive range of solutions encompasses distributed control systems and programmable controllers, tailored to meet the specific requirements of your operational needs. 

From new installations to upgrading existing systems, we excel in handling diverse projects, whether portable, standby, or trailer-mounted sets. Our versatile expertise ensures seamless execution with precision. No project is too large or small; our commitment remains unwavering to deliver excellence across all scopes of work.inspections, repairs, and upgrades.

• Controller Upgrades
  Newer control modules, improved firmware, faster processing, expanded I/O, enhanced diagnostics, and better communication protocols (CAN, Modbus, etc.).
   
• Fuel Control System Enhancements
  Higher-precision sensors, upgraded pumps and injectors, improved regulators, better filtration, and more efficient fuel-management components.
   
• Permanent Magnet System Improvements
  Higher-grade magnet materials, improved rotor/stator designs, better thermal handling, reduced losses, and increased power density.
   
• Load Bank Modernization
  Advanced digital load banks, finer load-step control, improved cooling systems, integrated monitoring, and automated test reporting.
   
• Inverter Upgrades
  Higher efficiency conversion, faster switching devices (SiC/IGBT), better harmonic performance, expanded power capacity, and smart-grid compatibility.
   
• Charger Improvements
  Faster charging modules, higher efficiency rectifiers, adaptive charging profiles, improved thermal design, and enhanced communication/monitoring features.

• Controller Diagnostics
  Troubleshooting logic boards, control circuitry, communication faults, input/output errors, and firmware issues.
   
• Fuel Control System Faults
  Identifying problems with pumps, injectors, regulators, sensors, fuel pressure, flow restrictions, and contamination.
   
• Permanent Magnet System Issues
  Checking for demagnetization, rotor/stator damage, alignment faults, abnormal drag, heating, or electrical interference.
   
• Load Bank Testing & Fault Isolation
  Verifying load application, monitoring voltage/current stability, identifying overload behaviour, and assessing generator or inverter performance under controlled load.
   
• Inverter Faults
  Diagnosing DC/AC conversion issues, harmonics, switching device failures, overcurrent/overvoltage trips, cooling faults, and firmware alarms.
   
• Charger Troubleshooting
  Assessing charging profiles, rectifier faults, battery connection issues, thermal protection triggers, and communication errors.